High-pressure vacuum reaction kettle for laboratory use

Laboratory High-Pressure Vacuum Reactor

Product Introduction

The laboratory high-pressure vacuum reactor can be customized for dispersion, mixing, emulsification, homogenization, and dissolution. It allows observation of the entire reaction process of stirring, homogenization, emulsification, dispersion, mixing, etc. of materials through glass under vacuum or pressure conditions.

It can simultaneously measure the temperature, pressure, viscosity, PH, etc. of materials, and can also heat or cool materials.

Product Features

1) The homogenization and emulsification device of this machine can reach the bottom of the kettle, and can use the internal circulation emulsification of the emulsification head. By combining the high-speed emulsification device with the slow-speed scraper, the raw materials will form a strong circulation vortex flow without dead corners, and the product can be fully mixed, emulsified, and dispersed, forming a good uniform molecular structure. This type of emulsification system has better emulsification effect than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside to make the material cool more fully.

3) The vane vacuum pump is used for material suction, saving manpower. It adopts vacuum feeding, especially for powder materials, vacuum suction is used to avoid dust flying. The entire process is carried out under vacuum conditions to prevent bubbles from being generated after high-speed stirring of materials, which can meet the hygienic and sterile requirements. It can also be used to remove bubbles, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump will not produce oil and gas, and is suitable for GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, facilitating cleaning and maintenance work.

5) The lid device is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production status.

6) This machine has safety protection devices, such as a vacuum safety device, three-phase power safety device, interlayer pressure safety valve, emergency stop button, etc., to ensure operational safety.

7) This unit is manufactured in full compliance with GMP requirements and is currently a domestic production equipment for personal care products.

Application Scope

It is used in the pharmaceutical, cosmetics, lithium battery, glue and other industries, and is an ideal choice for laboratories and pilot tests.

Product Parameters

Model---YK-1L YK-2L  YK-5L  YK-10L

Stirring speed range---50-500rpm

Vacuum degree----0.1-0mpa

Lifting method---Manual balance type/Electric type

Standard homogenizing emulsifier---Y25/25G

Stirring paddle type---Wall-scraping type

Optional stirring paddle---Anchor type/Dissolution type/Blade type

Reactor---Glass reactor/Stainless steel reactor

Material in contact---SUS304/SUS316L/PTFE

Equipment size (mm)---400*390*780mm

Working Principle: The high-shear dispersion and homogenization emulsifier for glass forms comprehensive kinetic energy effects such as high-frequency, strong circumferential tangential speed, and angular speed through the high-speed and stable rotation of the rotor; under the action of the stator, strong and reciprocating hydraulic shearing, friction, centrifugal extrusion, and fluid collision are formed in the reasonable and narrow gap between the stator and rotor. The material circulates in the container through the above working process to obtain the product. The high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by the high-frequency mechanical effect make the material subjected to strong mechanical and hydraulic shearing, centrifugal extrusion, fluid layer friction, impact tearing, turbulence and other comprehensive effects in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid) and foam (gas/liquid). The laboratory emulsifier is a device that efficiently, quickly and uniformly introduces one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials are recombined into a homogeneous phase. The laboratory emulsifier can instantly and uniformly and finely disperse and emulsify the immiscible solid phase, liquid phase and gas phase under the combined action of corresponding mature processes and appropriate additives, and obtain stable high-quality products after high-frequency circulation. Different specifications of working head configurations are designed to meet different experimental needs. Its distinctive characteristics and functions make it an ideal equipment for scientific research, product development, quality control and production process applications in medical institutions, biological research, sanitary products, cosmetics, food processing, universities and colleges, etc.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake filling, cream, jam, fruit juice, soybean, soybean paste, red bean paste, peanut milk, protein milk, soybean milk, dairy products, malted milk, essence, various beverages, etc.

Chemical: Paint, pigment, dye, coating, lubricating oil, grease, diesel, petroleum catalyst, emulsified asphalt, adhesive, detergent, plastic, FRP, leather.

Daily use: Toothpaste, detergent, shampoo, shoe polish, cosmetics, bath gel, soap, ointment, etc.

Pharmaceutical: Various syrups, nutrient solutions, paste preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings, including interior and exterior wall coatings, anti-corrosion waterproof coatings, cold porcelain coatings, colorful coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesive, rosin emulsification, papermaking additives, resin emulsification, etc.

Pesticide: Fungicides, seed coat agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Other: Textile industry, coal flotation agent, rare earth, nanomaterial dispersion and depolymerization, reaction extraction, etc.